Product description: Automatic SMT assembly line, this full automatic assembly line with jori RS-1, compatible for mid output PCB production, such as consumer products, mini-paradise PCB, led PCB and many other mid-size PCB. This line is suitable for desktop and small-sized to medium-sized production plants. It provides guaranteed circuit trace integrity due to high-quality metal-on-metal device mating. Its unique fully automated thermal mixing system offers precise temperature adjustment and error prevention. It also offers error-proof and tamper-proof equipment. In addition, it guarantees high-quality, high-volume production.
Thermal mixing systems in Automatic SMT assembly line incorporate state-of-the-art technology. It allows companies and manufacturers to easily produce high quality plating solutions for circuit boards, component assemblies and SMTs (printed circuit boards) by using existing equipment available on the market. Automatic SMT assembly process incorporates four main components:
oSMT printer. This is the core component of an automatic SMT assembly line. It is a computer application that controls and manage the assembly of Printed Circuit Boards(PCBs) and other types of SMTs. There are various brands of PCBs available in the market. Samsung Electroplate, Sanyo, Maxim, etc are some of the famous names in the market.
o Led assembly. This is another component of an automatic SMT production line. A variety of LED lights are available in the market.
o Lighting. The final component that makes up an automatic SMT production line is lighting. Different types of LED lights are available in the market. Some of these include Canon, Toshiba, HP, GE, and Sharp. To manufacture low cost smt assembly line, manufacturers use off-the-shelf parts and install them in their production line to avoid any extra labor costs.
Apart from production, an automatic smt production line also helps reduce the operation costs. For example, instead of requiring personnel to manually feed ink cartridges or loose sheets of paper into the printer, such machines automatically print out each sheet. These printers can be set to print a single page at a time. Since these machines do not require manual operation, there is no additional manpower to employ. Automatic SMT assembly equipment provides a number of advantages over manual equipment.
o Self-assembly. SMT automated equipment are also designed to manufacture pcb using a plug and play method. In the past, pcb's were soldered together using soldering iron. However, the use of electronic circuitry enabled manufacturers to design better soldering joints that do not require soldering, making it less costly than the traditional soldering techniques.
o Cold process. Cold SMT assembly line manufacturing method makes use of a cold process for fast production. This enables manufacturers to save on the energy and manufacturing costs that are incurred during the hot soldering of components. It also enables quick switching over between active and passive cooling. For instance, when switching from passive cooling to active cooling, the latter gets switched immediately without undergoing any heat soak. In addition to this, manufacturers are able to maintain a constant room temperature, which eliminates fluctuations that are often observed during the hot phase of component manufacturing.
The above features make the cold process production more efficient and reliable for almost all types of pcb's. Apart from this, it also enables manufacturers to design for flexibility. Since the parts can be produced on a roll and later converted into an SMT stencil, manufacturers can easily change their design whenever they want to. Moreover, due to the lack of heat soak during the cold process, manufacturers can ensure that there are no fluctuations that can affect the final product. In short, an automatic smt assembly line with per stencil printer enables manufacturers to produce quality components and products at competitive prices.
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